It’s all just a front
March 16, 2009 – 10:24 pm | One Comment

With the steering column now separate from the bike, it was time to pay attention to the front end.

Read the full story »
1. The Story

So, how did this all come about, how did I end up with a Vespa.

2. The Dismantle

Tales of taking it apart and dismantling the bike.

3. The Bodywork

Making the bike look all shiny again.

4. The Engine

Making the bike run and perform like new… hopefully.

5. The Rebuild

The best part of any project, new shiny bits

Home » 3. The Bodywork

Preparing the Body

Submitted by JD on May 14, 2009 – 8:45 am2 Comments

blastedWith all the major mechanical work now complete (engine and front assembly) – its time to put the effort into getting the body into shape and ready to spray. I decided on getting all the necessary parts shotblasted to take them down to bare metal so any underlying rust, pitting or dents would be obvious and therefore easy to work on.

So I packed the lot up in my car and drove to a place just 10 miles away where they said it could be done – as well as having a few bits and bobs powdercoated (wheels and stand) – all for the sum of £200!! not bad!!

After a few days away – I got the call to collect the bits, it turned out awesome, and exactly what I was hoping for. The body has some rust pitting along the floorpan and the odd bit around the edges of the panels, a couple of minor dents here and there but overall VERY solid, nothing to weld and hardly no filler work required.

more blasted bits

more blasted bits

As the parts were now in bare metal, I was advised to get it primed pretty quick, as industry standard says that parts exposed to the environment will start to rust within 2 hours – so the race was on! With 3 large cans of Red Oxide primer I set to work on protecting the shiney metal, once dried I could then begin the pain staking process of preparing to spray, including all filler work and priming, flatting down, priming, flatting down…… etc etc.

So this is where I currently stand, I will update further when the time comes to spray.

powder coated wheels

powder coated wheels

2 Comments »

  • Jim says:

    Most places I have used will shoot an epoxy primer as part of the blasting project; the rust actually starts immediately, you just can’t see it! As long as you get it sealed up, you’ll be fine.

    I’m disappointed that you didn’t keep the original patina, but I’m sure it will turn out cool. Picked a new color?

  • JD says:

    well – the body is now in the spray shop, getting painted in a nice fresh baby blue (close to what was on the bike already) – the original paint I found out was actually grey, and had been resprayed at some point.

    whilst the original patina was ok, it was cool enough, e.g. sun bleached (we dont get enough sun for that!) – it needed tarting up because there were too many dinks and dents….

    maybe the next bike ;)

Leave a comment!

Add your comment below, or trackback from your own site. You can also subscribe to these comments via RSS.

Be nice. Keep it clean. Stay on topic. No spam.

You can use these tags:
<a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>

This is a Gravatar-enabled weblog. To get your own globally-recognized-avatar, please register at Gravatar.